vulcanizer

rubust designed safety door automatic control of whole process

vulcanizer

specifications(all the specifications customized available)

CodeZQJ-05

Diameter         4600mm

length           15000mm

material         Q345R 

thickness       18mm

cover head       18mm

Design pressure  0.8mpa

design temp      180°C 

Product features

l       Mitsubishi PLC control of temperature, pressure and process time

l       Memory accessible for process time,pressure and temperature

l       Printing available for time, pressure and temperature

l          Rubust designed safety door(Automatic sensing interlock, automatic pressure interlock)

l       Well done insulation

     

    Heating and circulation

l       Steam indirect heating.

l       helix disco heat radiator is attached on the steam pipe ,strategically located at the left ,right, bottom of this vulcanizer.

l       the inlet steam take the bottom channel and radiate heat to the other two radiators .

l        heat wave recycle in a high speed drived by impeller through the stratigcally located wave channel to achieve desirable temperature distribution and products uniform effect. 

l  this     vulcanizer features prompt temperature delivery and evenly distribution. Temperature tolerance is within ±0.5°C inside this industrial autoclave    

Door operation and seal

l       Safety door and inflatable seal

l       Easy operation manual type.Inflation is done on the door seal ring to achieve a desired seal position via process pressure.

l       the seal ring repositioned when the process pressure is gone ,which guarantee safety and saves wear out of this vulcanizer 

Safety interlock

l       Automatic sensing interlock

The sensor will actuate the program when the safety door is fully in position and give the door a firmly phumatic lock.

l       automatic pressure interlock instrument, the door will be locked in an automatic manner when the process pressure reachs as high as 0.01MPA,to ensure a firmly and safely lock.

l       manual interlock instrument,process pressure can not be applied while the manual interlock remains in open position, for the simple reason that the valve connecting to the manual interlock will block the treatment pressure.make sure the manual interlock remains in an open position when opening the door. bear in mind that the manual interlock operation always comes  before the electrical-drived  interlock operation. Thus guarantee a pressure free door-opening operation.

Temperature control mode

l        three stratigic location inside the chamber is choosen to test the temperature distribution.

l        one F value test location is set to test the uniformity of temperature and pressure.

l        one digital temperature reader and one temperature sensor is designed at the shell middle to collect data to transmit to computer.

l        the automatic steam valve will adjust their working position to meet the set temperature value.

l        temperature tolerance inside the chamber is within ±0.5°C.

l        all  steam control systerm is designed with manual option in case of emergency and maintenance

Pressure control

l       pressure inside the chamber is controlled automatically to match the setting value via phumatic angle seat valve,in a compensate and relief manner.

l       manual valve option is available for pressure control

l       avaiable digital pressure reader.one additional pressure gauge for easy operation

l       one lift safety valve attached on the shell body for overpressure relief

l       overpressure alarming systerm

Time control

l       Rise up, treamtment  and cooling time is controlled automatically.

l       multi-segment rise up and process plan is avilable.

l       automatic control of uniform treating temperature .

l       digital reader available.

l       easy operation data setting for different product, specification and process.

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Insulation

l       Shell and cover head Insulation is made by 50mm spun glass covered by 1.50mm cold rolled sheet.welding attached.

l       insulation inside the cover head is fixed by bolts which can better preserve the heat and energy effective..

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Loading rail and loading cart

Heavy duty steel rail, loading cart size customized available

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Application scope

Rubber shoes,rubber boot,rubber glove etc.

vulcanizer