vulcanizing machine

This vulcanizing machine controls temperature,pressure and process time automatically.

Automatic electrical vulcanizing machine 

l       this vulcanizing machinecontrols temperature,pressure and process time automatically.saves the trouble of installing a boiler.

l       Electrical coil heats water to produce steam.the coil adopts nichrome material connecting to wire terminal which is placed outside the chamber in order to conduct maintenance easily and insulation is very well done.

l        The heating coil is designed for multicontrol and individual control.multicontrol can switch to individual control when the set temperature is obtained.

the temperature inside this vulcanizing machine  features fast delivery and even distribution which produces an uniform effect on all the products treated

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specifications(all the specifications customized available)

CodeDZQ-07

Diameter         1700mm

length           7000mm

material         Q235B 

thickness        12mm

cover head       12mm

Design pressure  0.8mpa

design temp      180°C 

 

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Safety door and inflatable seal

l       Easy operation manual type.Inflation is done on the door seal ring to achieve a desired seal position via process pressure.

l       the seal ring repositioned when the process pressure is gone ,which guarantee safety and saves wear out

Safety interlock

l       The Safety interlock instrument is designed in case of mishandling of the door while process pressure still works.this vulcanizing machine is equipped with two safety interlock options

l       automatic pressure interlock instrument, the door will be locked in an automatic manner when the process pressure reachs as high as 0.01MPA,There will be no way to open the door.

l       manual interlock instrument,process pressure can not be applied while the manual interlock remains in open position, for the simple reason that the valve connecting to the manual interlock will block the treatment pressure.make sure the manual interlock remains in an open position when opening the door. bear in mind that the manual interlock operation always comes  before the electrical-drived  interlock operation. Thus guarantee a pressure free door-opening operation.

Temperature control

automatic temperature balance to meet the set value

precisely temperature control

l       three stratigic location inside the chamber is choosen to test the temperature distribution.

l       two digital temperature reader.

l       one temperature transmitter to conduct data collecting to control the heating coil.

l       Temperature tolerance is as precisely as ±1°C

l       supplemental manual valve is designed

l       digital temperature reader for easy operation

Pressure control

l       pressure inside the chamber is controlled automatically to match the setting value via phumatic angle seat valve,in a compensate and relief manner.

l       manual valve option is available for pressure control in case of emergency

l       two pressure gauge for easy operation

l       one lift safety valve attached on the shell body for overpressure relief

l       overpressure alarming systerm

Time control

l       Rise up, treamtment  and cooling time is controlled automatically

l       multi-segment rise up and process plan is avilable.

l       automatic control of uniform treating temperature .

l       digital reader accessible( range 1-999 minutes).easy operation data setting for product, specification and process.

Insulation and coat

Shell and cover head Insulation is made by 50mm spun glass covered by 1.0mm cold rolled sheet.welding attached.insulation inside the cover head is fixed by bolts which can better preserve the heat and energy effective.coating on the shell is done blue.

Loading rail

National code 9#,  heavy duty steel is adopted for the loading rail.

Loading cart

Extensive loading cart. The sizes is designed according to the products.

Application scope

l       Rubber roller, dyeing and printing rubber roller, rubber piping for automobile, high pressure oil pipe .rubber products in sports utilities

vulcanizing machine